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  3. Advanced Materials
  4. Ceramics
  5. Boron Nitride Cooling Fillers

3M Boron Nitride Cooling Fillers

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3M™ Boron Nitride Cooling Fillers take thermal management to the next level
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Another dimension for plastic compounds

3M™ Boron Nitride Cooling Fillers (3M BN cooling fillers) increase the thermal conductivity of resin compound formulas. Even in small quantities, 3M BN cooling fillers can increase the thermal conductivity of finished components by 50 to 100%. But that’s just the start. 3M BN cooling fillers are also electrically insulating. They can withstand the pressures and temperatures of injection molding. And, because they can be added without significantly altering volume loadings, they can boost the thermal conductivity of existing compounds, help reduce filler usage and potentially lower compound costs. These capabilities mean much more than just thermal efficiency. They enable much broader uses for plastic resin-based parts – and ideal solutions for industries such as communications infrastructure and automotive OEM where light weight, electrical insulation and controlled viscosity are important.

3M BN cooling fillers can be used for :
 

  • Thermosets (Acrylic, epoxy, PU) – Adhesives, greases, heat spreaders, injection molded parts, potting resins, insulation foils, TIMs)
  • Elastomers (TPE, TPU, silicone, acrylate) – Adhesives, greases, gap fillers, TIMs (foils and pads)
  • Thermoplastics (PA, PC, PPS, PET) – Housings, LED sockets, insulation foils, injection molded parts

View why 3M Boron Nitride Cooling Fillers are more effective vs. other thermally conductive filler materials (PDF, 292 KB)

  • Thermal conductivity icon icon of a thermometer
    Thermal conductivity

    With a material thermal conductivity of 400 W/m·K in plane, 3M BN cooling fillers can boost the thermal conductivity of polymers by 2-8x compared to alumina fillers.

  • Electrical insulation icon of a lightning bolt with a circle and a strike through it.
    Electrical insulation

    3M BN cooling fillers provide >10¹⁵ Ohm·cm electrical resistivity with a high breakdown strength.

  • Processability icon of several gears
    Processability

    As 3M BN cooling fillers are among the least abrasive fillers used in plastic compounds, they can help minimize equipment wear and may help extend equipment life. They are available in multiple grades for excellent viscosity control.

  • Lightweight icon of a feather
    Lightweight

    3M BN cooling fillers are lightweight (2.25 g/cm³ density) can enable compound densities of 1.2 – 1.6 g/cm³.

  • Graphic showing 3M BN cooling fillers have 2X thermal conductivity with the same filler loading.

    Better together: Using 3M BN cooling fillers as a booster for more thermally conductive compounds

    3M BN cooling fillers are compatible with many other fillers. This makes them excellent as a secondary filler to “boost” the isotropic thermal conductivity of finished materials. Consider the compound shown here, containing 40% aluminosilicate filler. Simply by reducing aluminosilicate to 30% and adding 10% of 3M BN CF, the thermal conductivity of the compound goes up by 50-100% - without altering overall filler volume loadings and without significantly affecting other performance factors in finished parts.

    Learn more about boosting with 3M™ Boron Nitride cooling fillers (PDF, 98.7 KB)

Types of 3M™ Boron Nitride cooling fillers

3M BN cooling fillers are available in platelets, flakes and agglomerates. Compounders can choose these types to tailor the in-plane and through-plane heat distribution of finished parts.

  • 3M™ Boron Nitride cooling filler platelets
    Platelets

    3M BN cooling filler platelets are excellent for higher in-plane thermal conductivity. They create relatively simple, direct heat paths that spread heat across the plane surface.

  • 3M™ Boron Nitride cooling filler flakes
    Flakes

    3M BN cooling filler flakes help strike a balance of in-plane and through-plane conductivity. They contain platelets which more randomly oriented vs. when used by themselves. Flakes are also ideal for boosting.

  • 3M™ Boron Nitride cooling filler agglomerates
    Agglomerates

    3M BN cooling filler agglomerates deliver very high through-plane conductivity to compounds and parts. They contain platelets which are randomly oriented, creating isotropic thermal conductivity within the polymer for excellent heat dissipation.

Resources

  • 3M Boron Nitride Cooling Fillers Product Brochure PDF cover
    Download 3M Boron Nitride Cooling Fillers Product Brochure (PDF, 7 MB)

    Learn about the types, grades and uses for the entire portfolio.

  • Processing Guides

    View and download guides for using 3M BN cooling fillers for extrusions, injection molding and more.
     

    • Silicone rubbers processing guide (PDF, 137 KB)
    • Extrusion compounding for injection molding processing guide (PDF, 172.64 KB)
    • Injection molding processing guide (PDF, 204.97 KB)

    Case Studies

    3M BN cooling fillers have allowed manufacturers to produce cost-saving, performance-enhancing components using thermally-conductive plastics and potting resins.
     

    • Effective overmolding of electronics (PDF, 582 KB)
    • “Lights on but the heat is off” Injection World article (PDF, 854 KB)

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bn-cfp-0075_5000x

3M™ Boron Nitride Cooling Filler Platelets

3M Stock

B5005473002

bncff-500-3_50x.

3M™ Boron Nitride Cooling Filler Flakes

3M Stock

B5005473001

CFA 250S-100x

3M™ Boron Nitride Cooling Filler Agglomerates

3M Stock

B5005473000

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